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Replicate Plastic Silicone Vacuum Casting Services Rapid Prototyping Parts

Qi Chuang Mold Co., Ltd
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Replicate Plastic Silicone Vacuum Casting Services Rapid Prototyping Parts

Certification : ISO 9001:2015
Place of Origin : Shenzhen, China
MOQ : 1 pieces
Payment Terms : T/T, Western Union, Paypal
Supply Ability : 10000 pieces per month
Delivery Time : 3-8 working days
Packaging Details : Carton, Wooden case
Material : aluminum, brass, bronze, carbon steel, cold rolled steel, titanium, Delrin,ABS, PC, PE, PEEK,POM, nylon and PTFE, etc
Main Process : CNC turning, CNC milling, complex CNC turning & milling, 5-Axis machining and other processing technologies
Main Industry : Robotics, Prototype, Medical device, fluid control, Auto motion products, Electronics Industry
Tolerance : 0.01 mm
Largest turning diameter : 1000 mm
Smallest turning diameter : 2 mm
Largest milling size : 1000*2000*500 mm
Finishing Process : Painting, Spraying, Anodizing, Polishing, Powder coating...etc
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Replicate Plastic Silicone Vacuum Casting Parts Rapid Prototyping Services


Specifications

1. Customized prototype

2. Certification:ISO9001:2015

3. Short lead time/fast delivery

4. High quality and precision with Competitve price

5. Replicate plastic silicone vacuum casting parts

Customized or not: YesTolerance: + /-0.O5mm-0.1mm

File formats: Pro/Engineer,Solidworks,Unigraphics,AutoCAD,(IGS,STP,STL and X-T)

Payment Terms: L/C,D/A,D/P,T/T, Western Union, MoneyGram, paypa

Industrial use: Suitable for test before making model

Lead time: 3-7 days


Vacuum Casting is a fast and cost-effective prototyping method that is typically used to produce small numbers (usually up to 20) of highly accurate polyurethane prototype parts.

It is a slightly slower process than SLA alone because of the additional steps involved in the process, some of which are manually intensive. The time to manufacture depends on the desired characteristics of the part, with size being a key factor as this affects the curing time of the material.

Small numbers of parts are made from a single master mould, which is made using an SLA master model. The mould is made from silicone rubber, and the casting made by pouring resin into the mould in a vacuum chamber.

The result is a bubble free casting, ideal for highly accurate, functional plastic prototype parts in very fine detail which replicate patterns, dimensions, profiles and textures.

Vacuum Casting can also produce parts with varying degrees of flexibility or rigidity, in a wide range of colours and materials – as well clear parts.


Advantages:

1. We have been specialized in rapid prototyping for nearly 10 years

2. High efficiency of product processing

3. Have over 40 industry leading CNC machines

4. Low Tolerance: 0.01-0.05mm

5. Excellent quality is guaranteed with a reasonable price

6. High production rate and to a high degree of accuracy

If you have other requirements, pay close attention to more Towell' information Please. You will surely find a satisfactory answer.

Service Range :

1. CNC plastic prototypes/metal prototypes

2. SLA/SLS plastic rapid prototypes

3. Vacuum casting(Silicone mould)

4. Automotive/Medical/Household prototypes


Materials:

ABS, POM, PP, PC, PE, PA(Nylon), PA+GF,PPS, PVC,PEI,PBT,PTFE, ABS+GF,ABS+PC,Aluminum, Brass, Copper and etc.

Surface treatment:
Polish, sand blast, painting, dusting, ultraviolet, silk-screen, laser etching, electroplating, anodizing, passivated surface, black anodized, draw bench, water-transfer, CD grain lines, grain texturing etc.

Max Size:
Max SLA machine size : 300x 290x 150 mm
Max CNC machine size : 1800x 680x 120mm
Max 3D printer size : 450x 300x 200 mm

We will use professional knowledge, professional attitude and dedication to do the products.

Quality Control and Warranty:

At QICHUANG we have numerous measures in place to ensure our products meet and exceed our client's requirements and expectations. We provide a 3 stage quality inspection check;

1. First after the part has been machined it is checked against the drawing specifications,

2. Second before and after the finishing department has painted and polished the part it is inspected,

3. Finally the manager will personally check the products before they are packaged and sent for shipping.
We are also happy to work according to the level of QC our customers require, this could be: single, multiple or pre-shipping inspections, raw material testing/inspection or start to finish quality control. Constant updates will be relayed to the customers via their dedicated customer service representative.

Test Equipment and Facilities
1. Inspection Scan Tool
2. Scan tool
3. Caliper
4. Micro caliper
5. Thread plug gauge
6. Precision color reader
7. Pin gage
8. Height gauge
9. Color assessment cabinet

Thank you for your interest in our products. We look forward to hearing from you. Our hope is to establish mutually beneficial trading relations between us.


Product Tags:

vacuum casting prototyping

      

casting silicone parts

      
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